Painting failures

Common painting failures that you might experience...

Sagging (recognised as "curtains") occurs when:
  • Paint is applied in excess of the DFT specified.
  • Too much thinner has been added to the paint.
  • The gun is held too close to the surface.
Pinholes occur when:
  • Using the wrong spraying technique, such as excessive air pressure, excessive film thickness, strong wind (too much ventilation) or too much application distance may cause craters, pinholes and pores.
  • Pinholes in a paint film can also result from overspray.
Blistering can be caused by a number of different conditions: • Soluble salts contaminating the substrate or contaminating the surface between coats.
  • Contamination of the surface (e.g. oils, waxes, dust, etc.)
  • Poor or inadequate solvent release from the coating. Entrapped solvents can increase the water absorption and moisture vapour transmission of the coating and lead to blistering.
Lifting is a raising of the undercoat.
  • It is caused by a stronger solvent in the topcoat attacking the previously applied film.
  • The result is a wrinkled surface.
Delamination/peeling caused by:
  • Unsatisfactory surface preparation.
  • Incompatible primer or undercoat.
  • Substrate or intercoat contamination.
  • Excessive cure time between coats.
Orange peel caused by:
  • Improper atomisation due to low air pressure.
  • Spraying too close to the surface.
  • Rapid solvent evaporation.